BLISTER PACKAGING -
THE RIGHT SOLUTION FOR YOUR BUSINESS

The most ideal way to display and protect your products.

TALK TO OUR SOLUTION EXPERT

COMPANIES THAT TRUST PLASTIFORM

Tesla - Plastic Thermoformed
Cabelas - Plastic Thermoformed
Fritolay - Plastic Thermoformed
Hot Wheels - Plastic Thermoformed
Banana Boat - Plastic Thermoformed
CVS - Plastic Thermoformed
Black and Decker - Plastic Thermoformed

WHY BLISTER PACKAGING?

Blister packaging design is affordable.
Blister packaging design comes
in all sizes and can be custom fit.
Blister packaging design can hold multiple
products in one blister pack.
Blister packaging design can secure your ever-important products AND allow them to be seen at the same time.
Blister packaging design gets your product seen.
Grab your buyers’ attention TODAY!

HOW DOES IT WORK?

Blister pack packaging is comprised of preformed clear plastic cavities used for packaging small consumer goods, foods, and pharmaceuticals.
  • The components of a blister pack consist of a cavity or pocket made from clear plastic and a backing, often a paperboard card.
  • A mold is produced for manufacturing a cavity made of clear PVC or PET plastic.
  • The plastic is heated then suctioned into or formed over the aluminum mold.
  • The plastic blister is adhered to a backing of paperboard, a lidding seal, foil or plastic.
  • The backing or card allows space for graphics and product information to show through, along with the product itself.
  • A hanger hole in the top of the blister package can even be incorporated to allow the package to hang from a rack.

CLIENT TESTIMONIALS

I found Plastiform when I was in a bind with another vendor. I had been strung along by my original vendor and needed a new vendor as soon as possible. We received our first order on time and the quality of the parts were exactly the same as the samples we had received. I am so thrilled that we found and worked with Plastiform on this project.

Taylor Clark

R.N.C. Industries, Inc

We sincerely appreciate your efficient and gracious customer service and the level of detail and accountability you have demonstrated on the design, prototype, production, and delivery of the falafel trays.  We are delighted with the way you conduct business as a whole.

Tova Chansky

Tovavi Falafel

Where do we begin, Plastiform has been above and beyond anything we could have asked for. Donna and the team has been AWESOME during this whole process. Would highly recommend them !!!

Brad & Cheryl Sims

Alumi-Tee, LLC

Working with the Plastiform team has been a pleasure. Given the amount of time and work spent on our startup company, it has been refreshing to see them operate with a high level of communication.  We were impressed by how our custom product turned out and how quickly we received samples to approve.  We will keep this in mind as we make decisions on any future packaging needs.  Thank you Plastiform!

Romeo

Hempsy

To agility save time and money, my team and I agreed to buy an off the shelf plastic mold form.   We then would create a custom insert to secure our new wrist watch products. I didn’t realize how dumb this was until Operations Manager, Donna Lee talked me off the ledge of “Packing Gone Wrong”. With her patience, insight and professional guidance we were back on track after our first phone call.

From thumbnail sketch to finished custom packing we couldn’t be happier! Plastiform not only saved us time and money! Donna created a production template for our brand extensions

Slew Wilkins

(Creative Director)TheSwankyGuy, LLC

WHY WORK WITH PLASTIFORM

Results-Oriented Packaging Solutions

We know what works for over 44 years and we’ll repeat the same results for you. We know what kind of packaging:

  • Secures retailers’ approval
  • Attracts your target customers
  • Leaps over your competitors
  • Drives down shipping & warehousing
  • Prevents product damages due to shipping and mishandling
  • Generates more revenue and profit

Massive Production Capacity & Range

With Plastiform, there’s no project that’s too big or too small.

From prototyping five samples, to short runs, to long runs in the millions. From tiny & thin to big and thick, Plastiform has the capacity to handle your thermoform production requirements.

We boast 9 roll-fed, high volume production lines capable of running 24/7, plus 10 short run lines.

We can deal with your massive production requirements and complicated parts with no problem!

Industry-Grade Supply Chain Support & Solutions

We have the warehouse capacity, technical team, and advanced systems & machinery to help you with your supply chain support problems. Whether it’s Make & Hold, JIT Delivery, or Seasonal Production, we have the manpower, the experience, and the equipment to meet your most complicated requirements. We work hard to make it easy to do business with Plastiform!

SAVE MORE MONEY AND SELL MORE OF YOUR PRODUCTS WITH BLISTER PACKAGING

TYPES OF BLISTER PACKAGING

Face-Seal Blister Packaging

The most economical type is used to package small, lightweight products, but can work with larger products as well. It’s manufactured with a cavity designed to fit a product’s specific dimensions. A small flange flows from the cavity and this flange is the portion that is sealed onto the blister card. Often, a heat seal process is used to secure the flange to the card to provide a sealed compartment that displays and protects the product. In addition, the card itself provides all the information necessary for the product.

Trapped Blister Packaging

This type combine some of the best qualities of clamshell blisters and blisters to create a solution with a lot of space for graphics while still featuring a clear window to display the product. This hybrid package features a thermoformed blister sealed between two cards making it ideal for heavier or bulkier items.

Clamshell Blister Packaging

This is the way to present your product, and it happens to be one of our specializations. We're the best at what we do. Clamshell blister packaging is available in a variety of shapes and sizes. Clamshells blister packaging highlights your product's aesthethic features without sacrificing security and accessibility. Package anything from fishing lures to thumbstacks; clamshell blister packaging is perfect for any product. They can be custom design for your specific application.

CERTIFICATIONS & AWARDS

ISO
SPE
Institue of Packaging Professionals

TAKE A LOOK AT SOME BLISTER
PACKS OUR CLIENTS LOVED

With clamshell blister packaging you get:
  • Better product presentation
  • Custom fit for your product
  • Hassle-free packaging
  • Resistant against shipping-damage
  • Flexible product presentations
At Plastiform, our experts can help you customize your packaging to fit your products and present situation.

No more confusion and overthinking.

Talk to our experts so we can walk you through the right clamshell blister packaging solution to meet your needs.
  • Your buyers can look but not touch.
  • Your products are sealed and protected while maintaining visual appeal.
  • You have secure and attractive packaging options that are fully customizable.
  • Your products are marketed well.
  • You can stay within your budget.
Our expert team will develop a design that will be custom fit for your product, ensuring that it stays in place and will remain protected when shipping.

Plastiform uses high-quality clear PVC to give your products a premium look that is consistent with your branding while staying cost-effective.

With Plastiform, you can give your products the visibility that they need.
We’ll make it possible and affordable for you.

WHAT’S YOUR MARKET?

Automotive
Food & Beverage
Beauty & Personal Care
Healthcare
Construction
Electronics & Appliances
Textiles
Retail
Other
Regardless of your industry, blister pack packaging will protect, seal, and provide the best presentation for your product.
At Plastiform, our team of plastic experts and top-level designers will guide you throughout the process, making sure that you’re getting a packaging solution that’s tailor-fitted according to your specifications—from visual display to product fit.

Whether you want a thinner gauge plastic material to keep your costs low with one-time use packaging or a thicker gauge material for reusable and recyclable packaging, Plastiform’s plastic experts can help.

FOOD SERVICE

  • With the expertise of our innovative engineering & design team, we turn your visions of ideal food packaging into reality!
  • Count on us to develop dependable and budget-friendly solutions for all kinds of food products while keeping your specifications in mind.
  • Whether it’s for baked goods, candy, frozen food, or snacks, we make sure your products look tempting to customers at all times.
  • Every packaging option is custom-made for your brand to ensure your products are instantly recognizable wherever they are!
  • With Plastiform, expect the most appealing food packaging solutions that are well within your budget.

RETAIL

  • Considering retailers’ strict product selection process and customers’ preference for quick purchase decision-making, appearance is everything.

INDUSTRIAL

  • Protect components through the manufacturing process from damage and/or ESD between departments or plants.
  • Custom cavities can be formed to exactly match the part shape and protect sensitive areas.
  • Optimize storage with 90/180-degree rotational features to alternatively stack or nest trays.
  • Save labor with designs specifically for your process, whether manual, tool-aided, or automated.
  • Design for kitting, easy counting, and part identification with in-mold cavity numbering, part numbers, etc.
  • Always clean and dust-free.
  • Durable and reusable, or disposable.

MEDICAL

  • Our engineers are trained to handle your medical product’s package manufacturing and product packaging process.
  • Our manufacturing area and equipment go through rigorous cleaning before production.
  • We make sure the work area is always a sterile and controlled environment.
  • Every material we use for your medical product is FDA-grade and vendor-certified.
  • Every packaging is done using our ISO Class 5 Laminar Hood where the HEPA filter ensures your product is 99.97% free from even airborne particles.
  • With Plastiform, you can rely on the best cleanliness standards at a budget-friendly price.

How Plastiform Can Help

Our team at Plastiform is trained and skilled in providing each client only top-notch blister packaging designs, lightning-fast prototyping & tooling, and the right custom thermoformed plastic packaging solutions.

Customers are visually attracted to clear plastic blister packaging form-fitted to your  product more than paperboard options, a clear indicator that you need plastic blister packaging that’s customized perfectly.

Plastiform’s tried and tested custom design process, perfected for over 44 years, can help your product stand out and make a lasting impression on retailers and customers alike!

Customized plastic blister packaging gives you a clear edge over your competitors who are still using traditional carton packaging. Providing a full 360-degree view of your product makes it easier for customers to remember and trust your brand.

Plastiform’s attractive and eye-catching custom clamshell, insert tray, blister, and point of purchase display packaging can help you increase sales by attracting your competitors’ customers!

Which PACKAGING OPTION BEST suits you?

With Plastiform’s custom packaging solutions, you can easily switch from hanging your products or putting them on shelves, making sure that your retail product is ready to sell itself no matter what happens.

Custom plastic blister packaging design also allows you to better protect your products from shipping and mishandling damage, always keeping your product in the best condition.

Best of all, custom plastic blister packaging design means you’re minimizing waste of space, so you can reduce your shipping costs or stock more products so you can generate better profits and more sales!

We’re based in Irving, Texas and have been helping clients like you get the right custom packaging they need without breaking their budget for 44 years and counting!

You don't have to worry about your product's visibility or aesthetics when you choose custom blister packaging design.
Blister Packaging

ADVANTAGES OF BLISTERS PACKAGING

  • Very affordable
  • Can hold multiple products in one blister pack
  • Comes in all sizes and can be custom fit
  • Secures products and allows them to be seen at the same time

DISADVANTAGES OF BLISTERS

  • Requires a card on which to seal the blister
  • Needs heat sealing to attach blister to the card

HAVE QUESTIONS?
WANT TO REQUEST A QUOTE?
WE'RE JUST ONE CALL AWAY.

TALK TO AN EXPERT

We will even send you a FREE sample
when you request a quote…

Blister Packaging